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Data Sheet March 2010
Compact Power Line Shelves
Model: J85480S1, L1 - L14
The 1U (1.75") high CPL family of shelves mount in 19-inch wide frames and provide up to 11kW of 48V output power per shelf. There are three or four slots for rectifiers, converters (PEMs). L1 accepts the CP843A full featured Pulsar controller for applications requiring plant control.
Only 16.81" wide fits inside equipment that is designed into a 19" rack Two DC Outputs may be common or split. Each output bus is rated for 100A with two-hole lug landings for 2 AWG wire. Either IEC-320 or AMP Mate_N_Lok AC inputs Analog, RS485 or dual/redundant I2C communications. Adjustable mounting ears for flush or set back positions. Stackable up to 8 high with 32 paralleled power supplies. Optional CP843A controller w/display & interactive panel

Rectifier Shelves (AC Input, DC Output) DC Output Bus
Common Common Common Split Split CP2000 CP2725 CP2000 No Analog. I C Analog. I C
2 2
List
1 4 6 7 9
Max Power
8kW 8kW 8kW 11kW 8kW
# AC Inputs
AC Input Plug
IEC-320, C13 IEC-320, C13
Max Rectifier Size
Communications Features Shelf Controller
CP843A
Protocol
Analog, I C RS485
2
Ordering Codes
CC109143723 108994538 CC109104378 CC109121902 CC109137072
4
AMP Mate_N_Lok AMP Mate_N_Lok IEC-320, C13
PEM Shelves (DC Input, DC Output) # DC Inputs
2
List
14
Capacity 8kW
DC Input Plug
AMP Power-Blade
DC Output Bus
Split
Max PEM Size
CP2000
Communications Features Controller
No
Protocol
Analog, I C
2
Ordering Codes
CC109124764
Notes: List 1 shelf allows side access to CP843A Pulsar Controller Outputs. L7, L9: Split Bus Shelves cannot be paralleled. L1, L4, L6: Up to eight shelves may be paralleled.
Consult the factory for product availability
Package Outline
Rear Views
DC AC J2 J1 AC DC
Lists 1, 4, 9
DC
AC
J2(L6 only)
J1
AC
DC
Lists 6, 7
DC
DC-IN
J1
DC-IN
DC
Lists 14
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AC Input Connections
Tie_rap secured AC cables for IEC-320 inputs
AMP Mate-N-Lok input connections
AMP Mate_N_Lok connector piece parts
Plug Front P/N 770033-1 Plug rear P/N 770034-1
Gauge 10 12 - 14
Part # AMP 193796-1 AMP 193841-1
AMP Mate-N-Lok input connector housing P/N 770018-1
Pin located in housing
DC Input Connection - L14 shelf
Lineage orderable part #: CC848794908 Includes 4 feet of un-terminated #10ga stranded wires on one end and the AMP multi-beam connector on the other end. Pins 1-2 3-4 5-6 7-8 Color Black Red Black Red Signal -48V RTN -48V RTN Unit 1 2
Housing: AMP 1600798-6 multi-beam XL Contacts: AMP 1-1600960-8 Wire: 10 ga stranded - 30A rated capacity
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DC Output Connections
Each Output Bus is rated for 100A and up to 2 gage twohole lugs. M6 nuts with conical washers provided. Touch-Safe plastic covers around output buses.
Torque to 50 in-lb (5.7 nm) Torque to 50 in-lb (5.7 nm)
DC Split Output Bus Option
Split Vout ( - ) buses on either side of the shelf. Vout ( + ) is common to both sections.
2 +5V bias maintains I C communications even during a feeder fault.
Rectifier or PEM
Bus A Output
Bus B Output
Two DC Output Busses
AC or DC Input Feeds
Multiple shelves may not be paralleled together.
Feeder-A
Feeder-B
Controllerless Operation
Lists 4 and 6 ship with a jumper installed on connector J1 pins 21 and 23. This allows the shelf to be powered without a controller. Remove this jumper if controller cable installed. CP843A controller ships with a connector that plugs into J1 on a List 1 shelf activating the controller. Lists 7, 9 and 14 require cc848836107 connector be installed in J1 to allow the shelf to power up without a controller.
L7, L9, L14 P1 Mating connector (pin out is standard 40 position like L4)
Type
Individual wire set 40 position Ribbon cable
Housing
AMP 102387-9 RoHS
Mating pin
20-24 awg: 6-87523-9 22-26 awg: 6-87756-8
Crimping tool
91517-1 91517-1
AMP 1658621-9 e/w 499252-1 (strain relief) RoHS
This connector set is different because it can accept either a ribbon cable or an individual wire mate.
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Communication Signals: J1 Connector
Pin out
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Signal POWER_CAP_4 POWER_CAP_3 POWER_CAP_2 POWER_CAP_1 MOD_PRES_4 MOD_PRES_3 MOD_PRES_2 MOD_PRES_1 PFW_4 PFW_3 PFW_2 PFW_1 SCL_0 SCL_1 SDA_0 SDA_1 OTW Margin Fault Interrupt_0 Pin 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Signal Enable side A 5VA Logic_GRD Interrupt_1 Reset Enable Side B Spacing Spacing RS_485_Select Shelf_Addr_A Shelf_Addr_B Shelf_Addr_C Shelf_Addr_D Shelf_Addr_E Shelf_Addr_F Shelf_Addr_G Protocol_S RS-485+ RS_485Ishare
Control Interface Connection (J1 - AMP 499913-9)
Communication Signals: J2 Connector ( cannot be used in split shelves L7, L9, L14)
Pin out
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Signal PFW_4 PFW_3 PFW_2 PFW_1 SCL_0 SCL_1 SDA_0 SDA_1 OTW Margin Fault Interrupt_0 Enable side A 5VA Logic_GRD Interrupt_1 Reset Pin 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Signal Enable Side B Spacing Spacing RS_485_Select Shelf_Addr_B Shelf_Addr_C Shelf_Addr_D Shelf_Addr_E Shelf_Addr_F Shelf_Addr_G Shelf_Addr_H Protocol_S RS-485+ RS_485Ishare Spare Spare
Multi-shelf Connection (J2 - AMP 499913-8)
Note: Shelf addressing, current share and RS485 communications are all referenced to the most negative power output Vout(-) of the shelf. For paralleled shelves the Vout(-) terminations must be tied together in order to ensure proper operation of these functions. Modules could get damaged if this connection is not made. .
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CP843A installs in slot 1 of a J85480S1 List 1 shelf. Connections to the controller are made on the left side as shown. CP843A controller comes with wire set that plugs into J1 connector to enable the controller.
Specifications
Parameter Input AC Input Current, per module DC Input Current, per module Output Programmable output set point Max Output Current Output Terminations Environmental
Operating Temperature Range Operating Relative Humidity Storage Temperature Range EMC Immunity -40C to 55C, except J85480 L6, L7, L14 may be used up to 75C 0 - 95% (non-condensing) -40C to 85C FCC, EN 55022, CISPR22, Level A, conducted and radiated FCC and CISPR22 (EN55022) Class A2
Min
Max 15A 30A 60A
Notes IEC-320, C13 type AMP Mate-N-Lok connectors
42Vdc
58Vdc 200A
Minimum 44Vdc via hardware marginning lugs for 2 ga wires, 2 pairs, 100Amax M6 threaded studs on 5/8-inch centers.
J85480S1
Safety/Standards Compliance
Safety Standards Certification Marks UL1950, EN60950 (IEC950), CSA*234/950 Lists 6,7,14: VDE, UL Recognized (Canada and U.S.) Lists 1,4,6,9: VDE, UL Listed (Canada and U.S.)
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Ordering Information
Part Number
Blank Slot Fillers Central Office White Raven Black Graphite Extensions and mounting brackets CP 19 inch mounting bracket kit (includes two brackets and mounting hardware) 1U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) 2U high extension bracket kit for 23" cabinets (includes two brackets and mounting hardware) Cables / Connectors for J85480S1 Shelves Ribbon cable for attaching a controller to the power shelf - 10 ft. One end mates into J1 the other end not terminated. Inter-shelf connector for daisy-chaining shelves - 9 in between J1 of 2nd and J2 of 1st shelf 2 AWG DC output cable set - 10 ft ( 1 RED and 1 BLACK cable) AC Input cable: High temperature IEC 320 C13 straight over-mold (one end), NEMA5-15P plug (one end), 14 AWG, 10 ft AC input cable: IEC 320 C13 plug (one end), other end not terminated , 14 AWG, 14 ft, AC input cable: AMP 3-pin Mate-N-Lok, 14 AWG, 3 ft, other end not terminated AC input cable: AMP 3-pin Mate-N-Lok, 14 AWG, 10 ft, other end not terminated Inter-shelf cable for RS-485 specific shelf. Office alarm cable for RS-485 specific shelf DC input cable - 4 ft Shorting jumper for J1 connector ENABLE for single output shelf (see locating picture) P1 connector ENABLE jumper for split shelf Pulsar Controllers for J85480S1 Shelves NE843G CP843A 1U standalone Controller (Display, DB9 craft port and RJ45 ethernet) CP Shelf Mounted Controller (Display and RJ45 ethernet) CC109139358 CC109129895 848738245 848738253 848748987 CC848776105 847861192 CC848763301 CC848793026 CC848786153 CC848786161 CC848794908 AMP 881545-2 CC848836107 L1, L4, L6 L1, L4, L6 All L4, L5 L1, L4, L9 L6, L7, L8, L9 L6, L7, L8, L9 L8 L8 L14 L4, L6, L7, L9, L14 Picture CC109145760 CC848844803 848683009 L8 All All CC848822263 CC848781534 CC848825233 All
Description
Comcode
Usage
Cables for Pulsar Controllers NE843G to CP Shelf Cable Kit (Includes 2ft power and communication cable) J4 Output Alarm Cable 50ft - 24ga solid twisted pair J4 Output Alarm Cable 150ft - 24ga solid twisted pair J3 Input Alarm Cable 50ft - 24ga Stranded J3 Input Alarm Cable 150ft - 24ga Stranded CC109144820 CC848817635 CC848817643 CC848817651 CC848817668
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Safety
Safety Symbols and Guidelines Read and understand all instructions before attempting any installation of this product. When installing, operating, or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. Such precautions include the following:
This symbol identifies the need to refer to the equipment instructions for important information.
This symbol identifies the presence of hazardous AC or DC voltages or hazardous energy levels. In the context of this product The DC output cables contain electrical energy levels capable of causing heating and arcing if shorted to metal objects. Make connections with the power disconnected. Hazardous AC voltage and DC electrical energy is contained within the enclosure of the power shelf. No user or field serviceable parts inside. This symbol is used to identify safety earth ground connection points within the equipment. Product Labeling Follow all warnings and instructions marked on the product. Some of the safety symbols used with the CP1800 Rectifier and J85480S1 Shelf may include the following. They may also be accompanied by instructions:
Mounting and Installation * This product shall be installed in compliance with mounting requirements for the ultimate application. * This product must be installed, serviced, and operated only by skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment. This product is intended for use in a Restricted Access Location. * This equipment is to be used in controlled environments (an area where the humidity is maintained at levels that cannot cause condensation on the equipment, the contaminating dust is controlled, and the steady-state ambient temperature is within the range specified). * This equipment has been evaluated for use in a continuous ambient temperature of up to 55C and the application environment should not exceed 55C. * The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Union's Low Voltage Directive {72/73/EEC} and EMC Directive {89/336/EEC}, as amended by the CE Mark Directive {93/ 68/EEC}. * The J85480S1 shelf, when used with the CP1800 rectifiers, has been evaluated for hot swapping. * A separate protective Earthing terminal is provided at the reach of the shelf
- the building installation shall provide a means for connection to protective earth; and - the equipment is to be connected to that means; and - a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building.
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Output Connections * All field wiring should comply with the U.S. National Electrical Code (NEC) and/or applicable local codes/standards. * Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may damage the cable insulation. * The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for the application and sized to carry the rated output current. The interconnecting cables should be capable of carrying the overload current and short circuit current without damage or risk of fire. * The output for the system is SELV and has available power greater than 240VA. * Insulation on output field-wired conductors should be rated no less than 90C. Wiring internal to enclosed equipment cabinets should be rated at 105C (minimum). The provided DC output cords (red and black wires) are rated for 105C. * Before opening the insulating cover to gain access to load and ground connections, ensure all power supplies are disconnected from the AC MAINS. AC Input Connections * AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National Electric Code (NEC) and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier). Each power cord should be connected to a separate AC mains branch circuit with an overcurrent protector rated at no more than 20A. * The power supply mains inlet may be used as the means to provide AC protective earthing. * An accessible AC disconnect/protection device to remove AC power from the equipment in the event of an emergency must be provided. An accessible socket-outlet/receptacle installed near the equipment is also acceptable as a disconnect. * The equipment is powered by multiple AC inputs (one per rectifier). Disconnect all AC sources of power before servicing. * These units are to be used with TN-S power systems only.
German Safety Guidelines Installationsanleitung * Alle Ausgange des Gerates erfullen die Anforderungen fur SELV nach IEC/EN60950-1. * Die Ausgange des Gerates liegen uber den Limits fur Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerat ist zum Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montageanleitung, um eine Gefahrdung des Benutzers wahrend der Installation zu vermeiden.
ACHTUNG: Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen * Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55C bestimmt. * Die Geratestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerates herzustellen. * Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt. * Die Netzteile des Gerates konnen wahrend des Betriebes einzeln ausgetauscht werden (Hot Swapping). * Das Gerat wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) gepruft. Die Installation eines Steckers des jeweiligen Landes, sollte nur durch geschultes Service Personal durchgefuhrt werden.Als alternative konnte eine Vorinstallation des Steckers bereits bei der Herstellung erfolgt sein.
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Europe, Middle-East and Africa Headquarters Lineage Power (UK) Tel: +44 (0) 1344 469 300, Fax: +44 (0) 1344 469 301 Caribbean-Latin America-Brazil Headquarters Lineage Power Tel: +56 2 209 8211, Fax: +56 2 223 1477 Asia-Pacific Headquarters Lineage Power Singapore Tel: +65 6416 4283, Fax: +66 6416 4299
World Wide Headquarters
Lineage Power 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-843-1797 power.lineagepower.com
India Lineage Power India Tel: +91 80 841 1633 x3001
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c)2010 Lineage Power (Mesquite, Texas) All International Rights Reserved. GGS - March 2010
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